Showing posts with label DCQC. Show all posts
Showing posts with label DCQC. Show all posts

First Public CCS DC Fast Charger in New Jersey Getting Action

This CCS DC Quick Charge station is located on my property at 148 Valley Road, Montclair, NJ
Back in August I posted an article that announced the opening of the first DC fast charger in the East Coast Express Charging Corridor. That station was installed in Hartford, Connecticut. The Express Charging Corridor when completed will connect Washington, DC to Boston, Massachusetts with CCS DC fast chargers, located no more than 50 miles apart, and is being funded by a joint venture between BMW, Volkswagen and ChargePoint.

About three weeks after the station in Hartford was installed, I installed one on my property in Montclair, NJ. It was the first public CCS station in the state that wasn't installed on BMW property. BMW has had a few CCS fast chargers at their North American headquarters for a few years now, as they have been testing CCS since 2012, when they were using a modified BMW ActiveE with CCS capability as a test mule for the then yet-to-be-released i3.
So far the DCQC station is getting plenty of use from i3 owners
CCS fast charge infrastructure had a slow start, frustrating many i3 owners. It was difficult to watch the Asian standard CHAdeMO stations and Tesla Superchargers continue to proliferate, while CCS stations were as rare as White Rhinos. However the pace of CCS deployment has really picked up, and with the East and West Coast Express Charging Corridors beginning to take shape, it's starting to look like CCS is finally getting some traction.

The station I installed is the smaller of the two that will be used in these corridors. I have the 24kW, CCS only DC fast charger but there is another unit that will also be deployed on many of the direct highway locations. That unit is a dual head, CCS and CHAdeMO station and is capable of delivering up to 50kW. Because of the location on my property (not situated on a highway), and the primary tenant is a restaurant where people typically spend an hour or more, the 24kW unit made more sense, and it costs a LOT less. The lower power draw will also help me to avoid or minimize demand charges from my electric provider.
The eGolf owners were very pleased when they realized the DCQC in my lot was close to the route they planned to take to Massachusetts. They only had to drive a few miles off of their route to stop by and Quick Charge
I installed the station a little over two months ago and it's definitely getting use. I've had at least a couple dozen different i3 owners stop by and use it, and I recently had an eGolf owner who was driving from Delaware to Massachusetts stop by to charge up. I was talking to them about the trip and how long it would take to stop and charge at level 2 stations and how happy there were when they saw my DCQC station pop up on the Plugshare map.

Fast charge infrastructure is monumentally important for the mass adoption of plug in cars. Tesla knew the success of the Model S, and probably even the entire company, would hinge on how quickly they could cover large swaths of the US and other key markets with Supercharger access. They have been installing them at an incredible rate, and have installed more than 500 worldwide in under 3 years.

Nissan has also done their fair share with regards to DC fast charge infrastructure and has subsidized much of the costs of hundreds of CHAdeMO installations. Personally, I'm hoping Volkswagen steps up and commits to installing even more infrastructure than the current plan in light of the current dieselgate scandal. Making a commitment to assisting the proliferation of cleaner electric cars would be a good first step in restoring public confidence at this point.

We are getting there. EV charging infrastructure, both level 2 and DC fast charge, is still really in its infancy, but we're definitely making progress in some areas of the country (mainly the coasts). I remember back to 2009 when I was driving my MINI-E and there wasn't a public charging station within a thousand miles of me. In fact, the closest one may have even been 3,000 miles away in California.  Now there are tens of thousands of them in the US. I can only imagine how things will look in another five or six years.

The Plugshare map on the left shows only CCS DC Fast charge stations on the East Coast. Just a year ago at this time there were none in this view. Within a couple of months, there will be dozens more of them as the Express Charging Corridor locations are finished. The large gap south of my restaurant (the blue dot) will hopefully be closed by year's end. The pace of CCS deployment is definitely picking up, and I believe will only continue to accelerate from here on.

First DCQC Unit in the East Coast Express Charging Corridor Installed

An i3 sits next to a 24kW DC Fast Charge unit during the announcement of the BMW, VW & ChargePoint joint venture earlier this year. 
It's been seven months since BMW, along with Volkswagen and ChargePoint announced a joint venture which would install roughly 100 DC fast charge units on the East and West coasts. While there's been a lot of work identifying potential locations and negotiating with site managers, there hasn't really been any tangible progress that electric vehicle owners could see.  

The plan is to create "Express Charging Corridors" on both coasts, with DC Fast Charge stations placed no more than 50 miles apart. The East Coast Corridor will connect Washington DC to Boston, Massachusetts and the West Coast Corridor would extend from San Diego, California to Portland, Oregon.  There would be two kinds of DC Fast Charge stations utilized. The stations placed directly on the highway locations of the corridors would be 50kW units, most of which will be dual head CCS & CHAdeMO stations. Then, on secondary locations slightly off the direct corridors, 24kW CCS-only units will be placed. While these 24kW units aren't necessarily quite fast enough to be convenient for long distance travel of hundreds of miles, they are very useful for intercity travel and charge at three to four times the speed of standard level 2 public charging.
ChargePoint's East and West Coast Express Charging Corridor Infographic
I applied, and was recently approved under the program guidelines to have one of the 24kW units installed on my commercial property in Montclair New Jersey.  I'm currently awaiting the permits to be approved and hope to have the station installed and working before my National Drive Electric Week event on September 12th. Always the competitor, I was also hoping to be the first East Coast public location in the program to get a station installed, but I'm actually happy to report that won't be the case. That's because a friend of mine and fellow BMW i3 owner, Bruce Redman Becker has beaten me to it. Bruce, and architect and developer, is responsible for 777 Main Street in Hartford Connecticut, a newly developed 285 unit apartment building with a 250 car parking garage. In describing the location to me, Bruce had this to say:

"The site is just two blocks from exits off I-91 and off I-84.  We have one SAE combo DC fast charger and 10 level 2 chargers (3 duals in the surface lot and 2 duals up the ramp within the covered garage).  Power  for all 11 Chargepoint chargers comes from a 400kw fuel cell adjacent to the chargers that also provides renewable clean energy to heat and power the apartment tower.We have three coffee shops on our block, including a Blue State Coffee on the first floor of 777 Main opening in September.  And there are over a dozen great restaurants nearby as well as a great camera shop, CVS, banks and the Hartford Atheneum museum to enjoy while charging."
An i3 using the DC Fast Charger at 777 Main Street, Hartford Connecticut 
So while none of the main corridor, 50kW units have been installed yet, it seems the secondary, 24kW stations are beginning to materialize here on the East Coast, which is welcome news. I know some i3 owners have been frustrated by the seemingly lack of action with regards to the DC Fast Charge roll out, but I also know first hand that BMW and ChargePoint have been working very hard to locate potential locations, negotiate site agreements and collect bids for the installation. They've been at it for half a year now and I believe we're going to begin to see some real progress made in the next couple months. Getting the first one up and running can sometime seem like the biggest hurdle in programs like this. Well, now that that's done I'm optimistic that in the next six months we'll see dramatic progress made on both coasts. 
Three 24kW DCFC units have been up and running at BMW Headquarters in Woodcliff Lake, NJ since January. They are open to the public and free to use.


Georgia Tax Credit Ending Soon, BMW i3 Owners Rejoice at SAE Combo DCFC Rollout

With the proliferation of electric vehicles like the i3, the absence of a robust fast charge infrastructure becomes more and more difficult to ignore. There are indeed areas of California which are served very well with DC Fast Charge stations, however for many EV owners outside California, Fast charge stations are something they only dream about. Georgia however, has been making some great progress with DCFC. Georgia resident and i3 owner Chris Campbell tells us what's happening with DC Fast Charge in the Peach State.

Chris with his Volt back in 2010
You may remember Chris from a post he made here last year. Chris was the very first Chevy Volt owner in Georgia back in 2010. He authored a guest blog post here telling his story and why he had decided to get a BMW i3 when he turned in his Volt. Many i3 purchases have come from buyers which were early adopters and had leased an early Volt or LEAF. Chris has been active in the Atlanta area's EV scene for a while and maintains a website full of EV information, which can be found here: www.http://electrifyatlanta.com
__________________________________________________________________________


For over a decade, Georgia has offered a generous $5,000 tax credit in support of getting an electric vehicle (EV). But only in the last three to four years has the market offered affordable cars with usable range, and suddenly huge numbers of Georgians have taken advantage of that incentive. In the last session, the state legislature took notice of this growth and killed the tax credit altogether, with it officially ending this month. June 30th is the last day that Georgians can get an EV (purchased or leased) and still be able to claim the credit when filing taxes next year.

So there is now one last mad rush to take advantage of one of the best EV incentives in the country. Potential EV owners are making their final decisions and dealers are scrambling to respond to demand and maintain inventory.

BMW i3 owner "heat map" illustrates Atlanta hot spot
The Nissan Leaf, by far the highest volume EV in the Georgia market, continues to dominate sales, but the BMW i3 has also enjoyed success in the Atlanta market, as illustrated by this "heat map" showing locations where owners voluntarily listed themselves on the i3 owner map. Atlanta is a true hotspot for EV ownership, and has an active i3 owner group!

NRG EVGO station at Mall of Georgia, CHAdeMO only
Besides the state tax credit, however, there has been another factor energizing EV uptake in Georgia: a large and accelerating roll out of DC Fast Charging (DCFC) stations. The first DCFC stations (CHAdeMO for Leafs) arrived in north Georgia in July 2013 via The EV Project (aka Blink), but the CHAdeMO rollout really accelerated in November 2014 when NRG entered the Atlanta market with their EVGO CHAdeMO stations. As of this writing there are now over 30 CHAdeMO stations in the metro Atlanta region, with another dozen expected online in June.
Two competing DCFC plug standards, SAE Combo (left) and CHAdeMO (right)

Of course, as most EV owners know, there is not just one DCFC plug standard -- there are three!  In 2008, before the current wave of EVs, the automakers all (except for Tesla) agreed on a Level 2 standard, the J1772 plug that is now familiar to all EV owners. But they did not come to an agreement on DCFC (sometimes inaccurately called Level 3), and so the EV market split into three camps:

- Nissan and other East Asia automakers: CHAdeMO
- Tesla: Proprietary Supercharger
- Everyone else including BMW, VW, GM:  SAE Combined Combo System (CCS)

Since that market split, the three different camps have proceeded with their respective DCFC station rollouts, with Chademo and Tesla fighting for the lead and SAE Combo in a distant third. However, we have started to see "dual standard" DCFC stations hit the worldwide market, offering both CHAdeMO and SAE Combo. While these stations do not directly support the Tesla interface, Tesla owners can now buy a $450 adapter from Tesla Motors, that lets them charge from CHAdeMO stations. So these dual-standard stations effectively support all three standards. Of course Tesla cars have far larger batteries, offer far more range, and typically take advantage of their own network of ultra-fast DCFC stations.
BMW-branded DCFC unit, SAE Combo only, 24 kW
The SAE Combo flavor of DCFC (compatible with the BMW i3) first appeared in Atlanta in late 2014, with a single dual-standard cabinet at a Georgia Power testing facility, unfortunately accessible during weekday business hours only. In January a second SAE Combo unit appeared at BMW NA's offices, however that BMW-branded unit only offers 24 kW peak power. Obviously with just these two i3-compatible DCFC stations, one with limited access and the other offering low power, and both located in the same side of town, they were of limited utility to i3 owners.

It was not until this week that the true potential of the BMW i3 was realized in the north Georgia market, with a wave of SAE Combo DCFC sites going online.
Georgia Power's first dual-standard DCFC station
Following nearly a year of planning and construction, regional electric utility Georgia Power has now launched their network of DCFC stations, which are DUAL-STANDARD. These new stations offer both CHAdeMO and SAE Combo plugs, and thus are able to charge every DCFC-capable EV in the U.S. (even the Model S via Tesla's new adapter).  Georgia Power's DCFC sites deliver 50 kW and will offer Level 2 charging stations as well. Their network launched in May with pilot stations at 11 Georgia Power locations in 4 cities, and will expand to a total of 60 stations statewide by the end of 2016. The first wave of stations launched temporarily with only CHAdeMO capability, but on June 2nd Georgia Power finally delivered on their promise and brought their first dual-standard station online, with more expected this week.

This is just the first wave. Georgia Power plans to spend 2015 installing 25 more stations at locations around the state, and then another 25 in 2016. Some will be in metro areas, essentially serving commuters, but some will be installed along interstate corridors, serving those EV owners eager to stretch the legs of their new car. Since every one of these stations will offer dual-standard DCFC, these stations will support ALL EV owners. Atlanta-area BMW i3 owners have been straining at the leash for these stations to finally go online, and the day has now arrived.

Pictured at left: NRG's new dual-standard BTC hardware

But Georgia Power is not the only player in the market offering dual-standard charging.  NRG entered the Atlanta market in November 2014 with CHAdeMO-only stations, but recently has been expanding their presence with dual-standard DCFC stations made by BTC Power. Unfortunately, while these BTC stations have internal hardware that supports both CHAdeMO and SAE Combo charging, these new stations have been popping up with the SAE Combo side disabled. It is rumored that NRG (and partner Nissan) have asked BMW to chip in on the cost of these stations. If that is indeed the case, I believe it would be wise for BMW to step up and contribute to this much needed infrastructure.


Signet DCFC cabinet with Greenlots network
A similar situation is playing out with some state-funded stations. The Georgia Environmental Financing Authority (GEFA) is an arm of the state government that normally funds projects like water and sewer improvements, but in 2014 they announced a grant opportunity for GEFA-funded electric car charging stations at municipalities and educational institutions. Following a frenzied application window that reportedly lasted only hours before the funding was all used up, GEFA delivered on those grants in late 2014, and since then stations have been popping up in locations around the state, beyond metro Atlanta. Three of these locations are Athens, Augusta and Columbus, where GEFA-funded DCFC stations went online in April.  These stations launched with only CHAdeMO capability, despite the GEFA grants specifically requiring dual-standard DCFC. Indeed the Signet hardware that was physically installed did include SAE capability, with even the cord and plug installed and ready to go, but the SAE Combo plug was disabled in software (via the Greenlots activation network). Again it appears that Nissan maneuvered to have the stations installed with SAE Combo, but with that capability disabled until BMW chipped in. Local i3 owners raised this concern with BMW via a variety of methods, and in late May, these three locations saw their SAE Combo plugs quietly get enabled. The rumor now is that this solution will soon spread to similar stations that have appeared in the Carolinas, further enabling regional travel by i3 owners. BMW of North America has made no public statements about what is going on at any of these, frustrating local i3 owners.

Table comparing DCFC cabinets seen in Georgia market
Georgia now boasts EIGHT different makes of DCFC station hardware, operating on six different networks (click here for details on the station hardware now operating). Thus, the state now has one of the most heterogenous DCFC station populations in the world, exceeded only by California, and certainly Georgia can be seen as a great market to evaluate DCFC developments and test car compatibility.

All of this DCFC activity, especially the SAE Combo roll out, has delighted local BMW i3 owners, who have been chomping at the bit to go on road trips in their new cars!

i3 Owner Explains Her 312 Mile All Electric Day

Kris charging up at an NRG Fast Charge station
One of the many things that Tesla Motors understands as well as anybody is how a robust Fast Charge network will liberate their customers from being on an "Electric Leash." Ubiquitous DC fast charging stations are, in my opinion, just as important as longer range electric vehicles. In fact, they may even be more important.

BMW apparently shares that opinion and has recently announced that they are getting into the DC fast charge game with a partnership that includes Volkswagen and ChargePoint, and will be installing fast chargers at 50 mile intervals on the East and West coasts to create "Express Charging Corridors." However it won't end with there. BMW is going to continue to invest in DC fast charge infrastructure here in the US, as they realize that they need to participate in creating the foundation for BMW i to succeed.

As with most things EV-related, California is ahead of most of the US when it comes to DC fast charge infrastructure. While the SAE Combo (CCS) fast charge units are only beginning to be installed, there are some already in the ground there, and they are allowing people to take their i3s further in a shorter period of time than they could if they were relying on 240v Level 2 public charging.

Kris & I at a recent i3 meet
Which brings me to the story below that I found interesting.  My friend Kris Kluzak, a former ActiveE Electronaut, offered to write a guest post for this blog detailing a day when she drove her i3 312 miles using public charging infrastructure.  It shows that even a medium-range EV, like the i3, can easily cover hundreds of miles in a day if the appropriate infrastructure is in place.

Here's how it went down, in Kris's words:
 



A 312 mile, all electric day in a BMW i3 REx:

On November 11th, 2014 I was scheduled for a research study for my car in Sherman Oaks, California. From my house in East San Diego County, it is about 160-mile trip one-way.

On any given day this “normal” trip would take approximately 3-4+ hours in any vehicle with an engine (ICE) as the main power source. Those of us living in Southern California know the different routes to take to avoid traffic blunders, and are often looking for the carpool lane when it’s an option.

In order to arrive on time for my 2pm appointment, my husband and I had to build in a few charge/food stops; this set us to leave right after 8am. First, we stopped 39 miles away at the Carlsbad Premium Outlets to charge and grab coffee at Starbucks. *We charged for 30 minutes knowing we had enough range to reach our next stop in Santa Ana. 
 
Like me, Kris's previous electric car was a BMW ActiveE
We next stopped at Crevier BMW, 58 miles from Carlsbad. Just days prior they had installed four DCQC (SAE Combo) stations and we were on a mission to check them out. Normally we would not choose this route through Los Angeles, but since it was a Federal holiday we took advantage of the “lighter” traffic. We charged for an hour while our SOC (state of charge) reached 99%. While we didn’t plan to stay that long, we enjoyed talking to the "iGenius" in the new "iBuilding".  There was also a Starbucks and restroom on site for us to use.  We left there with our next intended stop in Sherman Oaks, not knowing for sure where we would charge, but would look once we got up there.  I was fully prepared to have my range extender kick in if needed, but I really was trying to do this trip without it.

We found that the local KIA dealership claimed to have an ABB charger, which is the same unit that NRG eVgo uses (yes, CHAdeMO and SAE Combo). We called to see if - 1) the charger exists, which it does, and 2) to see if we could charge, which we were told yes, to come on by.  It was a few miles from the Sherman Oaks location, so off we went.  The charger was blocked, but they immediately moved a car and allowed us to charge.  Unfortunately, the charger was so new, that it hadn’t been provisioned yet, and did not work.  At this point I had 22 miles of range, and 27 miles to the next, known Freedom Station in Hermosa Beach.  So we set off, knowing my range extender would probably kick in.

With some luck, and HEAVY Los Angeles traffic on the 405, we managed to get to Hermosa Beach with 6 miles to spare, and no REx usage.  I drove **83.3 miles on that one charge from Crevier. Once at Hermosa Beach, we managed to find the charger, a nearby bar offering Taco Tuesday, and managed to do all of this while just getting a 30 minute charge. Next stop, the Westminster Shopping Mall ***27 miles away.  We arrived at the mall with no range issues, and were able to charge again for just 30 minutes.  FroYo and a potty stop…and away to Carlsbad for the last stop.

We arrived in Carlsbad, once again hit the Starbucks and charged for only 20 minutes, enough charge to get home.  We were there about 30 minutes, but the charger faulted and stopped early.  We arrived home at just before 10pm.  312 total miles driven, all electric, no REx used, and all charges were free.  We spent a few dollars at Starbucks and for the dinner, but overall, did the whole trip for less than $50, all-inclusive.



Some key points to this trip:


I did not use any climate control until the last leg, there was no need for heating or cooling, but I had to run the defrosters a few times for the last 30 miles.

I ran the entire trip in Eco Pro driving mode.

I preconditioned the car that morning prior to leaving, hoping to warm the batteries before the trip for maximum range.

I purposely did not use the carpool lane. While this might have been necessary in another situation where time was an issue, I preferred to stay in the traffic in order to get maximum range. 

The total time spent portal to portal was 14 hours. I was at the research facility for almost 3 hours, and then we spent almost another 45 minutes to an hour at the Kia dealership talking to the manager about the charger, and looking at their Soul EVs.

Charging added 3 hours, which by using the DC quick charging options, made this a very reasonable trip.  If we had stopped in an ICE for breakfast and dinner, and potty stops, the total stoppage time would have been less, but not significantly, maybe an hour less, overall.
Kris and her "Storm Trooper" Capparis White i3. She's wearing a limited edition i3 Super Bowl jersey that BMW made for this year's game to go along with the i3 commercial that aired during the first quarter. 
My Personal Records:

312 all electric miles in one day (previously 187 in my Active E, which did not have L3 charging)

83.3 all electric miles in one charge (previously 80 miles, in the summer, while hypermiling and drafting behind a truck for 20+ miles)

Cheapest day EVER to drive 312 miles, food and energy included.

*These outlets have two NRG eVgo charging options: level 2 and level 3. The level 2 option has one universal J1772 plug, and the level 3 option has a CHAdeMO (for Nissan Leaf’s, Kia Soul’s, and other Asian brand EVs) as well as a SAE combo (CCS) (for BMW’s, VW eGolf, etc.). This Freedom Station powered by NRG eVgo is part of free fast charging offered by BMW. 

**This car will definitely do better on range with slower speeds, ie: bumper-to-bumper traffic, and city stop-and-go vs full, freeway speeds.

***The mileage between Hermosa Beach and Carlsbad is 87.1 miles.  While we could have easily avoided a stop and used the REx, I would have been forced to charge longer at Hermosa to get a bigger charge, thus not saving any time AND using gasoline.

Did The DC Quick-Charging 'Standards War' Just Quietly End For Electric Cars?

A BMW i3 and a Volkswagen e-Golf charge on DC fast chargers side by side at BMW Headquarters in Woodcliff Lake NJ.
I wrote this article for Green Car Reports, where it was published a few days ago. The proliferation of a robust DC fast charge network is vital to electric vehicle adoption, and I wanted to give this story as wide an audience as possible, which is way I let GCR publish it first. Now that they had it for a while, I'd like to share it with the readers here.
I was invited up to BMW NA headquarters by BMW product manager Jose Guerrero to try out the new DC fast chargers installed there. There are three of them, along with four Level 2 EVSEs, all of which are open to the public 24/7.
A couple weeks ago at the DC Auto Show, BMW, Volkswagen, and ChargePoint jointly announced they would install about 100 DC fast chargers for electric cars. Their goal is to create “Express Charging Corridors,” on both the East and West coasts, by the end of this year. The most intriguing news, however, was that the hardware will--in most cases--offer fast charging for electric cars using two different standards: CCS (used by BMW and VW) and CHAdeMO, used by Japanese and Korean automakers.


The three DC fast chargers at BMW NA HQ are CCS only. The reason being is these are not directly included in the Express Charging Corridors, but secondary locations which are more likely to support local driving, not long distance traveling.
I say “most cases” because not every single location will have a dual-standard fast charger that provides CHAdeMO, although most will. Today, CHAdeMO stations are far more widely installed in certain areas--totaling several hundred in the U.S.--than CCS stations, of which only a few dozen exist today. The "Express Charging Corridor" project will determine whether a desired location is close to an existing CHAdeMO station. If so, that location will provide only CCS cables.

I suspect this may only happen in a few locations, largely on the West Coast, since the East Coast has very few operational CHAdeMO stations to date. The East Coast corridor will connect Boston to Washington, D.C., while the West Coast corridor will extend from Portland to San Diego. Both corridors will have DC fast chargers installed at intervals of less than 50 miles, making it possible--if tedious--to do long-distance trips in electric cars with ranges of 75 to 90 miles, including the BMW i3 and the Volkswagen e-Golf.

Then, less than a week after the DC Auto Show, Kansas City Power & Light announced that it had partnered with Nissan and ChargePoint to install 1,000 electric-vehicle charging stations throughout the greater Kansas City region.


That in itself is fantastic news. But if you drill down into the press release, you will find that only 15 of the stations will be DC fast charge stations--a little disappointing. However, these 15 stations “will charge any model of electric vehicle on the market,” meaning they too will support both CHAdeMO and CCS. So BMW and Volkswagen’s project will provide CHAdeMO charging, and Nissan’s endeavor will include CCS support.

These Efacec units will be installed along the new "Express Charging Corridors" by ChargePoint and support both CHAdeMO and CCS
What just happened here?

Did the automakers all quietly agree to support both standards, so every electric-car driver can benefit? I interviewed BMW’s Electric Vehicle Infrastructure Manager, Robert Healey, on the morning of the DC Auto Show. He told me BMW has no problem with supporting dual-standard stations, because the main goal is to advance the proliferation of charging infrastructure for plug-in cars as rapidly as possible.
CHAdeMO and CCS connector side by side comparison.
He went on to say that in these early stages of adoption, “a rising tide raises all boats”--and this kind of cooperation among competitors is in everyone’s best interest. While he couldn’t elaborate or speculate on the future, Healey said he would be open to similar partnerships with other automakers, should the opportunity arise.

So it's looking more and more as though the DC fast-charge standards war that everyone was predicting may be over, really before the first shot was even fired. I hope so, because if this trend continues, everybody indeed wins. Especially electric-car drivers--not only today's, but the many more to come.

462 Mile REx Road Trip: New Jersey to Vermont

We stopped at the Big Moose Deli in New York for some coffee. It's about ten miles from the Vermont border. 
Perhaps the most discussed topic of the BMW i3 is the implementation of the range extender for the North American market. In an effort to have the vehicle qualify for the California Air Resource Board BMW set restrictions on how and when the range extender can turn on, effectively reducing the utility of the REx. These restrictions are most apparent when attempting to use the car for long journeys which include drastic increases in elevation.

This topic has been covered here and on every other EV site extensively, and recently it was announced that BMW is working on a software update that will allow, under certain conditions,  the range extender to come on much earlier than the 6.5% threshold it currently uses. I am actually beta testing that software for BMW now, having had it installed on my i3 just last week. The new software also includes some other updates that will be standard on 2015 i3s and will be uploaded to current i3 owners sometime early next year.

However this post will detail a New Jersey to Vermont road trip that I took a few weeks ago, just before I had the new software update. My in-laws live in Vermont, and I had been wanting to take this trip with the i3 ever since I got it, but I just haven't had the time. Once I knew I would be getting the new i3 software which would be adjusting how the range extender would work, I knew I needed to make the journey before I had it done, so I could perhaps compare the difference in performance the next time I go.
The Active Cruise Control is awesome. I don't think I'll buy another car that doesn't have it. 
I have taken the car on a few 200+ mile round trips, having the ability to charge up before heading home, but this would be much further, about 250 miles there and about 210 miles back home. The trip there would be longer because we were meeting at a restaurant farther into Vermont before heading back to the house. A couple of years ago I installed a Clipper Creek CS-40 at my in-laws' house, knowing that the day would eventually come when I drove an EV there, but I had never used it until now. My previous EVs (MINI-E and ActiveE) would have just been too much of a hassle to try to make this long of a trip, but the range extender is perfect for an occasional trip like this - or at least I hoped it would be.
Most of the roads in Vermont were covered in ice and snow. My new Blizzak snow tires performed very well and I definitely recommend them for i3 owners who need to drive in the snow.
The truth is, I really didn't know if such a long trip at highway speeds, which would include an overall elevation gain of nearly 1,000 feet would be doable without the car going into the dreaded reduced-power mode, where the vehicle slows down for a while so the REx can replenish the battery a bit. Also, in the final 50 miles of the journey I needed to climb 500 feet before descending 500 feet and then climb about 700 feet to our destination.

My wife and I set out early on a brisk morning with the temperature being only 15 degrees when we left. I didn't precondition the battery or cabin, and the total weight we were carrying was about 450 lbs between me, my wife and the items we were bringing up to her parents'. I topped off the gas tank the night before and left fully charged. The trip is nearly all highway and my plan was to set the cruise control for varying speeds between 70 mph and 75 mph to see how fast we could go with the REx maintaining the state of charge. I would drive the whole way there in Comfort mode and possibly use Eco Pro for the return trip.
A few blocks from our destination we came across some cows.
The combination of the very low temperatures, using the heated seats, cabin heat and  driving 75 mph meant the range extender turned on after only 48 miles. That's the earliest I had ever seen it turn on before. I had barely made it to the New York State border and I was already running on gas. So now I had a little over 200 miles to go and it would be all done on the range extender. I figured I'd need to stop three times so we searched the GPS for gas stations that were directly along the route and at the intervals we needed. I wanted to stop when we had about 10 miles of range left and we were able to pretty much get close to that on all three stops.

I needed to stop three times to fill up on the way there.
We made the first stop right about at the 100 mile mark which was about two hours into the journey. My wife laughed at how quickly the tiny gas tank filled up and we came up with the idea that she would time me on future stops to see how long it took to fill up. She would use the stopwatch app on her phone and we would start it when we exited the highway and stop it when we were back on the highway to see just how long the diversion was. We averaged a little over 2 minutes per stop and the best time was one minute, forty eight seconds. All three stops added a total of about seven minutes to the trip - not exactly much of an inconvenience.
The car looked like I was off-roading all day when we arrived. I finally got to test out the EVSE I installed at my in-laws' house over two years ago. Thankfully it worked.
For most of the trip I had the Active Cruise Control set to 70 mph, but I also spent some time with it set to 73 mph and 75 mph. As I expected, 70 mph seemed to be the sweet spot for holding the SOC. Even with inclines that lasted for a mile or two the car never went into reduced power mode. When I set it to the higher speeds it could maintain the SOC on flat ground, but the inclines had the SOC bar graph getting dangerously close to completely evaporating so I kept it at 70 whenever I was going up any kind of hill. One thing I can say, the Active Cruise Control really rocks for long drives like this. It holds the speed, slows down when the vehicle ahead reduces its speed and maintains a nice safe distance. I used it for virtually the entire trip and it is definitely worth the cost if you do a lot of highway driving.
We arrived after nearly 255 miles. About 207 of those miles was done using the range extender.
So, we made it without ever going into reduced power mode. I guess there is no need to do a comparison trip with the new software since this trip went flawlessly. The only thing I can think of doing is possibly trying the same trip with the ACC set to 75 mph the whole way to see if the new higher REx buffer allows me to maintain the faster speed. As it is now though, 70 mph is definitely the magic number for long distance REx driving. If most of the trip is on relatively flat terrain, the SOC buffer is big enough for sudden bursts of speed for passing and to sustain climbs for a few minutes and a couple of miles. Even though it worked out fine for me, I'm happy that BMW is increasing the battery buffer so longer, sustained mountain climbing will be possible without going into reduced power. I haven't had enough time with the new software to really comment on how well it works yet but I'll do that soon.
The final stats for the trip
The trip home the next day was pretty uneventful. I did precondition this time and drove the first half of the way in Eco Pro mode. It was also about ten degrees warmer. All that combined to allow us to go 15 more miles on battery than we had the day before, giving us a total of 63 miles before the range extender turned on. We arrived home with 462 miles on the trip odometer and an average consumption of 3.4 miles per kWh. I filled up with gas about 1.5 miles from my house so we left and arrived with a full tank. Including the final stop to top off we made seven stops for gas (3 going and 4 returning) and bought a total of 9.87 gallons of gas. We drove 111 miles on battery and 351 miles with the range extender running and averaged 35.5 miles per gallon. That's a little less than what I usually average for the REx, but this was a continuous 70 mph for the vast majority of both legs of the trip so I expected it to be lower than usual. If we had taken our other family car like we usually do for our Vermont trips, we would have needed 19 or 20 gallons of gas or about double what the i3 needed.
Getting ready to leave for the return trip back to NJ
In conclusion, these kinds of journeys are definitely not what the i3 REx was really developed for. The tiny 650cc motorcycle engine isn't really engineered to operate for hundreds of miles at a time and I'm sure if it was subjected to this kind of use every week it would certainly have premature mechanical issues. However using it as I do, for the occasional 10 or 20 miles here and there, or the final 3 miles on some days just to make it home plus a road trip every month or two, it's really a great alternative to spending an additional $20,000 for a battery that's triple the size of the i3's. The range extender model is a good stop-gap measure until there is a decent DC fast charge infrastructure in place, which is really the ultimate goal. BMW has some very good news with regards to DC fast charge infrastructure that they will be announcing very soon, perhaps even at NAIAS in January. They are making a significant investment in this area and I believe the EV faithful will be very happy when the news is announced.
Of course we had to return with some genuine Vermont Maple Syrup. The Maple-Walnut PB was a bonus.

BMW Initiates "Light and Charge" Pilot Program


It seems BMW has been busy developing new ways to charge your i3 or i8 lately. A few months ago I posted information on BMWs new low cost DC Fast charger and I just got word from an i3 owner in California that the first one is already up and will soon be ready for use at Crevier BMW in Santa Ana, California.
A member of the i3 Facebook group posted this picture from Crevier BMW. BMW's new DC fast charge station has just recently been installed there.

The latest news out of Munich is BMW's "Light the Charge" program. BMW has developed LED streetlights that also have built in charging stations. They already have a couple of them in place outside their Munich headquarters, and will soon begin installing them around the city of Munich for a pilot program. The units will be networked and allow the customer to pay with a credit card or by swiping an RFID card from a partner charging network provider. In the US, BMW's charging partner for ChargeNow is ChargePoint.
The European version of BMW's light pole charging station. In Europe, the EV driver carries the cable that plugs into their car as well as the EVSE. Here in the US, the cable is permanently tethered to the EVSE.

The obvious issue with adding charging stations to light poles is available capacity. Will the utilities have to pull new wires to accommodate the added demand or are they already over sized and can handle the additional load? In Europe the standard electrical supply is 230v so there is already more available power than we have here in the US where the basic household supply is 120v. I'd imagine most light poles here are typically 120v, but I'm not 100% certain about that. Pulling new wires and upgrading the lights could prove very costly, more so than even installing stand along charging stations, but I could see how using these on new light pole installations would work.
Charging stations on all these light poles would be great for workplace charging, airports and shopping malls.

Besides street side parking, I could also see how this approach would work well for large parking lots. Instead of having the charging stations all located in one place, which typically is a desirable location close to the buildings, they could be scattered all over the parking area, and each light pole could service the four parking spaces surrounding it.

Whether this idea comes to fruition and becomes a reality beyond the pilot program is unknown at this time, but I like that BMW is really giving thought to how they can improve public charging for their customers. The maturation of the public charging infrastructure is crucial for mass electric vehicle adoption, and I hope BMW continues to explore new ways to help make it ubiquitous.

SF Bay to Tahoe in an i3 REx: What was learned?

IMG_20141018_151716-M.jpg
Donner Summit is the highest point along Interstate 80 in California at 7,228 feet elevation.
Last week we heard from i3 REx owner John Higham in a post he wrote which detailed his thoughts on the i3's range extender restrictions for the North American market. John certainly didn't mince words and offered his reasoning why he believes the range extender on the i3 should have its artificial restrictions (which are in place to satisfy CARB), relaxed a bit. John also promised to do a road trip which would take him from the San Francisco Bay area up to the 7,228ft Donner Summit in Lake Tahoe and report on the range extender's performance under these strenuous conditions. Below are his findings.

SF Bay to Tahoe by the Numbers, Part 2

Nailed it.  Well, nearly.

In Part 1 of this post about all things REx, I declared that a US spec BMW i3 REx could not make the popular weekend getaway of Lake Tahoe from the San Francisco Bay area without being speed limited within 15 miles of Sacramento. How speed limited depended on the slope of the road as you climbed east into the mountains, but top speed would range from 40 to 55 MPH. The alternative was to fully charge in Sacramento before any significant climbing begins and then again in Colfax about halfway up the hill. This makes such a drive impractical.

I also declared that a European spec’d i3 would make it no problem, so long as one kept the diminutive 1.9 gallon tank filled and the feature known as “Hold Mode” engaged. In fact, European cars have made similar drives into the Alps.

The basis of these declarations is simple physics. In Part 2 we test the physics from Part 1.Twice. First with a U.S. spec BMW i3 REx and then with a European spec i3 REx.

OK, I lied. I don't have a European spec i3. But I do have a US spec i3 that has been modified to behave like its schnitzel eating cousin.
I drive the BMW i3 from my home in Mountain View, California to Donner Memorial Park in Truckee.  The state park is placed at one of the sites where the ill-fated Donner Party settled for the winter in 1846.  The snow that winter was as high as the memorial behind the i3.


A Quick Summary of Part 1

The California Air Resources Board (CARB) developed a class of car called the Battery extended range Electric Vehicle (BEVx). Some say the BEVx was never intended to be a car with mass appeal that can be driven like any ICE-mobile.  But I ask, why not? Actually, what I usually say is “Why the hell not!” while shouting and pounding the table with my fist. I digress.
I believe that the BEVx class of cars represents the bridge from plain ol' Internal Combustion Engine (ICE) cars to pure electric that will finally allow the public to embrace EVs without looking back. Except.

There is one teensy exception and it is what engineers call a "corner case." In this situation the “corner case” refers to those people who require a car to maintain freeway speeds over sustained elevation gains. That’s what this post is all about -- to test how big that corner case actually is.

California's San Francisco Bay Area lies at sea level and the drive east to Lake Tahoe follows the Sacramento river, never gaining significant altitude for about 50 to 100 miles, depending on one's starting location. Continuing east past the capital of Sacramento begins what is at first a gentle climb into Gold Country. Assuming the route is along I-80, the slope increases significantly past Gold Country until Donner Summit (elevation 7,228 feet) is reached 95 miles east of Sacramento.

The i3's APU is sized such that it can maintain freeway speeds, but not to maintain freeway speeds and simultaneously gain significant altitude.  It’s simply not possible to drive from the SF Bay Area to Tahoe in a reasonable amount of time with the US spec’d i3. Of course if you have the patience to charge every 60 to 80 miles, you can drive your i3 from the Bay Area to Tahoe or anywhere else for that matter. But that is impractical, even with with so-called fast chargers.

Since this post comes in two parts, and the test drive to Tahoe also comes in two parts, potential for confusion exists when referring to them.  Let’s dispatch any confusion and call the first test The Apple Pie Test and the second test The Lederhosen Test.

The purpose of these tests isn’t to prove you can drive an i3 to Tahoe by taking logical opportunities to charge. You can. It’s been done. The purpose is to prove the assertions made in Part 1. First, that the US spec’d i3 REx is hobbled as compared to its European counterpart and second (and more importantly) that an i3 REx is more than a great EV; it has potential to be the only car you need.

Oh yeah. No math in this post. I promise.


The Apple Pie Test

The Apple Pie Test is simple: try to “REx it” to Tahoe and see how far you get. (Oh, I’ve made REx a verb, but the Oxford dictionary hasn't caught up yet.) Since this is my test, I get to make up the rules. The rule is simply to take a BMW i3 as CARB intended it to be delivered to the public and drive it along I-80 until the car becomes speed limited, then compare the observed results with the predicted results from Part 1.

To do this test I left the Benicia, California, CCS fast-charger with 90% SOC and a predicted range of 60 miles.  The drive toward the Tahoe region is essentially flat for about 63 miles along I-80, then the road climbs into the Sierra Nevada mountains. I planned this section of the drive to be all electric until such time I hit the foothills. The goal was to set the cruise control to the posted speed limit (65 MPH) and simply keep driving powered by the REx until the car became speed limited.

In Part 1 I calculated that the car would become speed limited at about 725 feet elevation gain and by using the elevation profile in Google Earth, I estimated that would occur about 12 miles east of Sacramento.

The actual drive didn’t work out exactly like that, but close enough for the rough assumptions that were made. At first the speed limitation was subtle. I started to suspect the car was speed limited at around 800 feet elevation (750 gained), “flooring it" to coerce an increase from 65 MPH with the cruise control set, I achieved about 67 or 68 but no more. But by 950 feet elevation gain the effect was no longer subtle. Not only could I no longer keep pace with traffic, but was feeling very vulnerable and was searching for an exit in earnest. On some of the steeper portions of that section I was under 55 MPH indicated with traffic whizzing past at 70 MPH and above.
IMG_20141018_113048-M.jpg
The BMW i3 was clearly speed limited on this section of road after leaving Sacramento powered solely on the REx

IMG_20141018_113054-M.jpg
This photo was snapped moments after the previous photo

Anyone who has owned a BMW for very long can tell you that the speedometers are optimistic by at least 5%, if not 7%. So, that 58 MPH in the photo is closer to an actual speed of 55 MPH.  In Part 1 of this post I made a table of predicted top speed as a function of the grade of the road. Using the GPS coordinates of the road and Google Earth, I found the grade of the road at the precise point is 3%; the table from Part 1 predicts a top speed of 60 MPH on a 3% grade; close, but some refinement of that table is in order.

In summary, the Apple Pie Test demonstrated that all that analysis, the calculations, graphs and so forth from Part 1 were within the margin of error that could be expected for the rough assumptions that were made.  

More importantly, It proves that you can’t just REx it to Lake Tahoe in an i3. Luckily, there is a CCS charger in Sacramento, so moments after the above photos were taken I turned around and headed straight for it. With the miracle of regeneration the i3 got its SOC back up to a respectable level and I REx’d it all the way back to that CCS charger with no issues.


Hold Mode and Coding

The Lederhosen Test requires the use of a feature known as “Hold Mode”, which is on all Euro-spec i3 equipped with the REx; perhaps even all such cars destined for anywhere in the world outside of North America. What Hold Mode does is engage the REx (or more specifically in CARB-speak the APU) to maintain the battery State of Charge (SOC). Sounds a bit boring and perhaps it is.

The fact of the matter is, US spec’d cars have Hold Mode; the car’s onboard intelligence switches it on automatically when the battery SOC reaches 6.5%. The European version of the car also will switch on Hold Mode automatically when the battery SOC reaches 6.5%, but the European version also allows the driver to manually engage Hold Mode whenever the battery SOC is 75% or less.

The difference in the US spec’d car and its European counterpart is perhaps subtle, but as we shall see, the difference means everything if you require a car to maintain freeways speeds and gain significant elevation simultaneously.

What is important here is to understand that the US-spec cars do in fact have the European-spec Hold Mode programmed into the car.  The menu option that allows the driver to engage Hold Mode manually is simply hidden from the i3’s iDrive menu. For someone skilled in the seedy underbelly of the BMW tuner world known as “coding,” enabling this hidden feature in the iDrive menu is trivial.  To be clear, this practice is most likely frowned upon by both BMW NA and CARB.

To satisfy scientific curiosity, I “coded” my i3 to enable Hold Mode, Euro-style. On to the Lederhosen Test!    (click through this link to read about how to code your i3: Code your i3)


The Lederhosen Test

As noted in the last paragraph of the Apple Pie Test, as soon as I became speed-limited near Auburn, I turned around and returned to Sacramento and specifically to the CCS fast charger there. After plugging in and after i3’s SOC had reached 90%, I once again set out along the same route toward my final destination in Truckee, California, near Lake Tahoe. Hold Mode is only available if the SOC is 75% or less, so after leaving the CCS charger I drove the first 12 or 13 miles all electric.


IMG_20141018_122036-M.jpg
The CCS fast-charger in Sacramento in Sacramento is at an elevation of 50 feet.

The only difference in the two drives was the SOC at the bottom of the hill and manually engaging Hold Mode. This simply means the REx was used in the Apple Pie Test to “hold” a 6.5% SOC but on the Lederhosen Test, it was used to “hold” a 75% SOC.
IMG_20141018_131052-M.jpg
Engaging Hold Mode at 75%.  Note there are 88 miles to my destination, with 39 miles of all-electric range available.  

In Part 1 of this post I calculated that by engaging Hold Mode at 75% SOC the i3 should be able to climb essentially any mountain pass in North America, so long as one keeps the gas tank filled. What isn’t visible in the photo above is that Donner Pass, a 7,228 foot climb, is between me and my destination; it is time to put my hypothesis from Part 1 to the test.

With Hold Mode engaged, as one drives the i3 the REx keeps the battery SOC constant at the level set.  If driving conditions are such that the REx (due to its limited power output) cannot keep the battery SOC maintained, then energy from the battery makes up the difference and the battery SOC falls commensurately.

Soon after leaving the CCS charger in Sacramento and engaging Hold Mode at 75% SOC I found myself once again in Auburn near where I had turned around just 90 minutes earlier during the Apple Pie Test.  It was time for a lunch stop.

IMG_20141018_140702-M.jpg
As expected the battery SOC falls as elevation is gained
The photo above was taken at my lunch stop in Auburn. Note that the SOC has fallen 4% to 71% at 1210 feet elevation (1160 feet of gain).  If I had stopped the car and let the REx run sufficiently long, the SOC would have returned to 75%. But that would have both taken time I didn’t want to spend and defeated the purpose of the Lederhosen Test. So, after a quick bite to eat I got back in the car and re-engaged Hold Mode at 71% SOC.

Leaving Auburn, I resumed toward my destination of Donner Memorial State Park 65 miles away in Truckee, California. The only thing between me and my destination was Donner Pass at 7228 feet, one more stop for gasoline, and the potential to run out of battery. But I had done my homework and was confident that I had plenty of energy left in the battery to complete my drive.

It was the perfect day for such a drive; the sky was a beautiful blue, the temperature was in the mid 70’s, the traffic light and SiriusXM’s Classic Vinyl accompanied me. During the drive I took pictures of the i3’s displays every 1,000 feet of elevation gain, but suffice it to say that the battery SOC slowly dropped in an expected and predictable fashion as I glided up the mountain's slope. After 45 minutes or so I once again stopped to top off the fuel tank.

IMG_20141018_144840-M.jpg
The i3’s other “fast charge” port.  I don’t like to use this method of adding energy, but sometimes a guy’s gotta do what a guy’s gotta do.

IMG_20141018_145546-M.jpg
The battery SOC has fallen from 75% to 54% after climbing 5300 feet.

After refueling, Donner Summit was less than 30 minutes away. I found myself so absorbed in monitoring the progress of the battery SOC prediction that I nearly blew past the sign marking the summit! 
IMG_20141018_152622-M.jpg
The i3, with Hold Mode engaged, used a mere 31% (75% at the bottom of the hill less 44% at the summit) of its SOC to gain nearly 7,200 feet of elevation.  In simple terms, one can think of it as if the REx’s power output is used to propel the car forward, the battery’s power output is used to climb the hill.

By using less than a third of its battery to gain those 7,228 feet, the i3 REx is obviously capable of much more. In Part 1 I asserted that the i3 with the European-style Hold Mode was probably capable of summiting any road in North America. After making the drive over the Sierra Nevada’s I-80, I believe that point has been verified.


Summary

The i3 REx with the European-style Hold Mode is more than capable of conquering Donner Summit simply by engaging the feature at the beginning of the climb and keeping the tank filled.  The US spec i3 REx is not.  But the implications are far greater than this.

The entire thesis of this post and the previous one is much larger in scope than “can BMW’s i3 make the drive to Lake Tahoe.” The thesis is much more than the car or the corporation. It’s about an idea.  A brilliant idea.

It’s about a transitional electric vehicle that the public can embrace without looking back, without asterisks and without range anxiety. The embodiment of that transitional electric vehicle is the BEVx class; to date only one car is made to that standard. It’s a brilliant piece of engineering.  Yet that brilliant piece of engineering is emasculated by regulations imposed by a governing body that should be championing it.

I’m surprised that Sir Isaac Newton hasn’t leapt from his grave and set his hair on fire.

The use case I have been passionately trying to demonstrate, that the i3 is fully capable of, may be an inconsequential corner case for the majority of owners worldwide.  But it is a legitimate use case and one that the many buyers consider. And people buy to the corner case, especially if it is their only means of transportation.

Until such time that adding energy to an EV takes as much thought and effort as adding energy to an ICE-mobile, technologies like the BEVx are going to be required to get the public to embrace electric mobility.

If removing the restriction on the operation of the APU is not made, the genius of the BEVx classification will never bear fruit.  That’s because even though the average driver does less than 40 miles a day, they also want the flexibility to take their car wherever they want, whenever they want. For this reason, PHEVs are about as “electric” as the general public is willing to go.

Once the current limitation of the APU software managing the SOC is understood by the public, the public will eschew the BEVx classification for PHEVs, such as a Volt. While that may be a better choice for the environment than, say, a Camry, the Volt driver will not be able to drive as much on electricity as if he bought a BEVx, such as an i3.

That’s why I’m writing; to beg CARB to Unleash the REx. It’s been said that the PHEV is the gateway drug to a pure BEV. If that is so, the BEVx has the potential to be crack -- instantly addictive. Make it so.


Facts about my trip from Mtn. View -> Truckee -> Mtn. View
Left home with 100% SOC
528.2 miles round trip
246 miles on REx
6.6 gallons of gas purchased
Ended trip with about ½ gallon more gas in the tank then when I left
4.1 mi/kWh
4 CCS charging sessions totaling 62.8 kWh
0 Level 2 charging sessions
Arrived home on the REx (6.5% SOC)