Global Crisis

With the proliferation of electric vehicles like the i3, the absence of a robust fast charge infrastructure becomes more and more difficult to ignore. There are indeed areas of California which are served very well with DC Fast Charge stations, however for many EV owners outside California, Fast charge stations are something they only dream about. Georgia however, has been making some great progress with DCFC. Georgia resident and i3 owner Chris Campbell tells us what's happening with DC Fast Charge in the Peach State.

Chris with his Volt back in 2010

You may remember Chris from a post he made here last year. Chris was the very first Chevy Volt owner in Georgia back in 2010. He authored a guest blog post here telling his story and why he had decided to get a BMW i3 when he turned in his Volt. Many i3 purchases have come from buyers which were early adopters and had leased an early Volt or LEAF. Chris has been active in the Atlanta area's EV scene for a while and maintains a website full of EV information, which can be found here: www.http://electrifyatlanta.com
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For over a decade, Georgia has offered a generous $5,000 tax credit in support of getting an electric vehicle (EV). But only in the last three to four years has the market offered affordable cars with usable range, and suddenly huge numbers of Georgians have taken advantage of that incentive. In the last session, the state legislature took notice of this growth and killed the tax credit altogether, with it officially ending this month. June 30th is the last day that Georgians can get an EV (purchased or leased) and still be able to claim the credit when filing taxes next year.

So there is now one last mad rush to take advantage of one of the best EV incentives in the country. Potential EV owners are making their final decisions and dealers are scrambling to respond to demand and maintain inventory.

BMW i3 owner "heat map" illustrates Atlanta hot spot

The Nissan Leaf, by far the highest volume EV in the Georgia market, continues to dominate sales, but the BMW i3 has also enjoyed success in the Atlanta market, as illustrated by this "heat map" showing locations where owners voluntarily listed themselves on the i3 owner map. Atlanta is a true hotspot for EV ownership, and has an active i3 owner group!

NRG EVGO station at Mall of Georgia, CHAdeMO only

Besides the state tax credit, however, there has been another factor energizing EV uptake in Georgia: a large and accelerating roll out of DC Fast Charging (DCFC) stations. The first DCFC stations (CHAdeMO for Leafs) arrived in north Georgia in July 2013 via The EV Project (aka Blink), but the CHAdeMO rollout really accelerated in November 2014 when NRG entered the Atlanta market with their EVGO CHAdeMO stations. As of this writing there are now over 30 CHAdeMO stations in the metro Atlanta region, with another dozen expected online in June.

Two competing DCFC plug standards, SAE Combo (left) and CHAdeMO (right)

Of course, as most EV owners know, there is not just one DCFC plug standard -- there are three!  In 2008, before the current wave of EVs, the automakers all (except for Tesla) agreed on a Level 2 standard, the J1772 plug that is now familiar to all EV owners. But they did not come to an agreement on DCFC (sometimes inaccurately called Level 3), and so the EV market split into three camps:

- Nissan and other East Asia automakers: CHAdeMO
- Tesla: Proprietary Supercharger
- Everyone else including BMW, VW, GM:  SAE Combined Combo System (CCS)

Since that market split, the three different camps have proceeded with their respective DCFC station rollouts, with Chademo and Tesla fighting for the lead and SAE Combo in a distant third. However, we have started to see "dual standard" DCFC stations hit the worldwide market, offering both CHAdeMO and SAE Combo. While these stations do not directly support the Tesla interface, Tesla owners can now buy a $450 adapter from Tesla Motors, that lets them charge from CHAdeMO stations. So these dual-standard stations effectively support all three standards. Of course Tesla cars have far larger batteries, offer far more range, and typically take advantage of their own network of ultra-fast DCFC stations.

BMW-branded DCFC unit, SAE Combo only, 24 kW

The SAE Combo flavor of DCFC (compatible with the BMW i3) first appeared in Atlanta in late 2014, with a single dual-standard cabinet at a Georgia Power testing facility, unfortunately accessible during weekday business hours only. In January a second SAE Combo unit appeared at BMW NA's offices, however that BMW-branded unit only offers 24 kW peak power. Obviously with just these two i3-compatible DCFC stations, one with limited access and the other offering low power, and both located in the same side of town, they were of limited utility to i3 owners.

It was not until this week that the true potential of the BMW i3 was realized in the north Georgia market, with a wave of SAE Combo DCFC sites going online.

Georgia Power's first dual-standard DCFC station

Following nearly a year of planning and construction, regional electric utility Georgia Power has now launched their network of DCFC stations, which are DUAL-STANDARD. These new stations offer both CHAdeMO and SAE Combo plugs, and thus are able to charge every DCFC-capable EV in the U.S. (even the Model S via Tesla's new adapter).  Georgia Power's DCFC sites deliver 50 kW and will offer Level 2 charging stations as well. Their network launched in May with pilot stations at 11 Georgia Power locations in 4 cities, and will expand to a total of 60 stations statewide by the end of 2016. The first wave of stations launched temporarily with only CHAdeMO capability, but on June 2nd Georgia Power finally delivered on their promise and brought their first dual-standard station online, with more expected this week.

This is just the first wave. Georgia Power plans to spend 2015 installing 25 more stations at locations around the state, and then another 25 in 2016. Some will be in metro areas, essentially serving commuters, but some will be installed along interstate corridors, serving those EV owners eager to stretch the legs of their new car. Since every one of these stations will offer dual-standard DCFC, these stations will support ALL EV owners. Atlanta-area BMW i3 owners have been straining at the leash for these stations to finally go online, and the day has now arrived.

Pictured at left: NRG's new dual-standard BTC hardware

But Georgia Power is not the only player in the market offering dual-standard charging.  NRG entered the Atlanta market in November 2014 with CHAdeMO-only stations, but recently has been expanding their presence with dual-standard DCFC stations made by BTC Power. Unfortunately, while these BTC stations have internal hardware that supports both CHAdeMO and SAE Combo charging, these new stations have been popping up with the SAE Combo side disabled. It is rumored that NRG (and partner Nissan) have asked BMW to chip in on the cost of these stations. If that is indeed the case, I believe it would be wise for BMW to step up and contribute to this much needed infrastructure.

Signet DCFC cabinet with Greenlots network

A similar situation is playing out with some state-funded stations. The Georgia Environmental Financing Authority (GEFA) is an arm of the state government that normally funds projects like water and sewer improvements, but in 2014 they announced a grant opportunity for GEFA-funded electric car charging stations at municipalities and educational institutions. Following a frenzied application window that reportedly lasted only hours before the funding was all used up, GEFA delivered on those grants in late 2014, and since then stations have been popping up in locations around the state, beyond metro Atlanta. Three of these locations are Athens, Augusta and Columbus, where GEFA-funded DCFC stations went online in April.  These stations launched with only CHAdeMO capability, despite the GEFA grants specifically requiring dual-standard DCFC. Indeed the Signet hardware that was physically installed did include SAE capability, with even the cord and plug installed and ready to go, but the SAE Combo plug was disabled in software (via the Greenlots activation network). Again it appears that Nissan maneuvered to have the stations installed with SAE Combo, but with that capability disabled until BMW chipped in. Local i3 owners raised this concern with BMW via a variety of methods, and in late May, these three locations saw their SAE Combo plugs quietly get enabled. The rumor now is that this solution will soon spread to similar stations that have appeared in the Carolinas, further enabling regional travel by i3 owners. BMW of North America has made no public statements about what is going on at any of these, frustrating local i3 owners.

Table comparing DCFC cabinets seen in Georgia market

Georgia now boasts EIGHT different makes of DCFC station hardware, operating on six different networks (click here for details on the station hardware now operating). Thus, the state now has one of the most heterogenous DCFC station populations in the world, exceeded only by California, and certainly Georgia can be seen as a great market to evaluate DCFC developments and test car compatibility.

All of this DCFC activity, especially the SAE Combo roll out, has delighted local BMW i3 owners, who have been chomping at the bit to go on road trips in their new cars!

Kris charging up at an NRG Fast Charge station

One of the many things that Tesla Motors understands as well as anybody is how a robust Fast Charge network will liberate their customers from being on an "Electric Leash." Ubiquitous DC fast charging stations are, in my opinion, just as important as longer range electric vehicles. In fact, they may even be more important.

BMW apparently shares that opinion and has recently announced that they are getting into the DC fast charge game with a partnership that includes Volkswagen and ChargePoint, and will be installing fast chargers at 50 mile intervals on the East and West coasts to create "Express Charging Corridors." However it won't end with there. BMW is going to continue to invest in DC fast charge infrastructure here in the US, as they realize that they need to participate in creating the foundation for BMW i to succeed.

As with most things EV-related, California is ahead of most of the US when it comes to DC fast charge infrastructure. While the SAE Combo (CCS) fast charge units are only beginning to be installed, there are some already in the ground there, and they are allowing people to take their i3s further in a shorter period of time than they could if they were relying on 240v Level 2 public charging.

Kris & I at a recent i3 meet

Which brings me to the story below that I found interesting.  My friend Kris Kluzak, a former ActiveE Electronaut, offered to write a guest post for this blog detailing a day when she drove her i3 312 miles using public charging infrastructure.  It shows that even a medium-range EV, like the i3, can easily cover hundreds of miles in a day if the appropriate infrastructure is in place.

Here's how it went down, in Kris's words:
 



A 312 mile, all electric day in a BMW i3 REx:

On November 11th, 2014 I was scheduled for a research study for my car in Sherman Oaks, California. From my house in East San Diego County, it is about 160-mile trip one-way.

On any given day this “normal” trip would take approximately 3-4+ hours in any vehicle with an engine (ICE) as the main power source. Those of us living in Southern California know the different routes to take to avoid traffic blunders, and are often looking for the carpool lane when it’s an option.

In order to arrive on time for my 2pm appointment, my husband and I had to build in a few charge/food stops; this set us to leave right after 8am. First, we stopped 39 miles away at the Carlsbad Premium Outlets to charge and grab coffee at Starbucks. *We charged for 30 minutes knowing we had enough range to reach our next stop in Santa Ana. 
 

Like me, Kris's previous electric car was a BMW ActiveE

We found that the local KIA dealership claimed to have an ABB charger, which is the same unit that NRG eVgo uses (yes, CHAdeMO and SAE Combo). We called to see if - 1) the charger exists, which it does, and 2) to see if we could charge, which we were told yes, to come on by.  It was a few miles from the Sherman Oaks location, so off we went.  The charger was blocked, but they immediately moved a car and allowed us to charge.  Unfortunately, the charger was so new, that it hadn’t been provisioned yet, and did not work.  At this point I had 22 miles of range, and 27 miles to the next, known Freedom Station in Hermosa Beach.  So we set off, knowing my range extender would probably kick in.

With some luck, and HEAVY Los Angeles traffic on the 405, we managed to get to Hermosa Beach with 6 miles to spare, and no REx usage.  I drove **83.3 miles on that one charge from Crevier. Once at Hermosa Beach, we managed to find the charger, a nearby bar offering Taco Tuesday, and managed to do all of this while just getting a 30 minute charge. Next stop, the Westminster Shopping Mall ***27 miles away.  We arrived at the mall with no range issues, and were able to charge again for just 30 minutes.  FroYo and a potty stop…and away to Carlsbad for the last stop.

We arrived in Carlsbad, once again hit the Starbucks and charged for only 20 minutes, enough charge to get home.  We were there about 30 minutes, but the charger faulted and stopped early.  We arrived home at just before 10pm.  312 total miles driven, all electric, no REx used, and all charges were free.  We spent a few dollars at Starbucks and for the dinner, but overall, did the whole trip for less than $50, all-inclusive.



Some key points to this trip:

I did not use any climate control until the last leg, there was no need for heating or cooling, but I had to run the defrosters a few times for the last 30 miles.

I ran the entire trip in Eco Pro driving mode.

I preconditioned the car that morning prior to leaving, hoping to warm the batteries before the trip for maximum range.

I purposely did not use the carpool lane. While this might have been necessary in another situation where time was an issue, I preferred to stay in the traffic in order to get maximum range. 

The total time spent portal to portal was 14 hours. I was at the research facility for almost 3 hours, and then we spent almost another 45 minutes to an hour at the Kia dealership talking to the manager about the charger, and looking at their Soul EVs.

Charging added 3 hours, which by using the DC quick charging options, made this a very reasonable trip.  If we had stopped in an ICE for breakfast and dinner, and potty stops, the total stoppage time would have been less, but not significantly, maybe an hour less, overall.

Kris and her "Storm Trooper" Capparis White i3. She's wearing a limited edition i3 Super Bowl jersey that BMW made for this year's game to go along with the i3 commercial that aired during the first quarter.

My Personal Records:

312 all electric miles in one day (previously 187 in my Active E, which did not have L3 charging)

83.3 all electric miles in one charge (previously 80 miles, in the summer, while hypermiling and drafting behind a truck for 20+ miles)

Cheapest day EVER to drive 312 miles, food and energy included.

*These outlets have two NRG eVgo charging options: level 2 and level 3. The level 2 option has one universal J1772 plug, and the level 3 option has a CHAdeMO (for Nissan Leaf’s, Kia Soul’s, and other Asian brand EVs) as well as a SAE combo (CCS) (for BMW’s, VW eGolf, etc.). This Freedom Station powered by NRG eVgo is part of free fast charging offered by BMW. 

**This car will definitely do better on range with slower speeds, ie: bumper-to-bumper traffic, and city stop-and-go vs full, freeway speeds.

***The mileage between Hermosa Beach and Carlsbad is 87.1 miles.  While we could have easily avoided a stop and used the REx, I would have been forced to charge longer at Hermosa to get a bigger charge, thus not saving any time AND using gasoline.

The very first public display of the new BMW i DC quick charger

BMW stole the show today at the start of Plug-in 2014 in San Jose, California by not only announcing a new DC quick charger that will charge an i3 to 80% in 30 minutes, but also by saying the use of these chargers will be free for i3 users through the end of 2015. 

This is a huge step forward for BMW i and the EV movement in general. I have consistently contended that the mass adoption of electric vehicles will hinge on the deployment of rapid charging. Even though the majority of charging will be at a slower rate and overnight, for EVs to really be taken seriously by the masses they need to be capable of refueling in less than an hour while making longer journeys. Tesla and Nissan have already demonstrated that they understand this and have made significant investments in DC quick charge infrastructure, and today's announcement from BMW is proof that BMW also realizes this and appears ready and willing to jump into the DC quick charge game.  

The new BMW i 24kW DC quick charger

The interesting thing about BMW's approach is that they didn't just use existing DCQC equipment. Instead, they took a different approach working with Bosch to create an entirely new type of DCQC that is specifically tailored to suit the needs of their car, the i3. One of the barriers to installing DC quick chargers is the cost of bringing the high voltage service to the location.  By limiting the draw to 24kW's the site won't incur the sometimes-astronomical utility demand fees which can make DC Fast charging cost as much as filling up a car with gas. BMW has worked with utilities to agree on a level of supply which would avoid these high demand charges. 

So if these DC quick chargers only supply 24 kW's that must mean they charge the cars much slower than a conventional 50kW DC quick charger, right? Wrong. This is what I meant about these being tailored for the i3. The i3's relatively small battery can't really utilize a higher rate than 24kW effectively. All DC Quick chargers taper off to a lower charge rate once they get close to fully charging the battery to prevent overcharging and damaging the cells. The i3 only has a usable battery capacity of 18.8kW's so on a 50kW quick charger it only will charge at the full rate for about 10 minutes before it starts ramping down to a lower charge rate. In fact, BMW claims the i3 will charge to 80% in about 25 minutes on a 50kW DC quick charger. On this new 24kW unit, it only takes about 5 minutes longer, charging to 80% SOC in 30 minutes. So for only an extra 5 minute penalty, you get:

1) A low-cost solution for DCQC. BMW will sell the unit to their partners for only $6,548 which is less than half as expensive as the least expensive 50kW CCS DC quick charger made by ABB. "Partners" include BMW dealerships, utilities and municipalities that want to provide this service. BMW hasn't decided on a regular retail cost for the units but they are willing to discuss it with interested parties.
2) The unit is small, measuring 31"(H) x 19" (W) x 12"(D) and only weighs about 125 lbs. It can even be pedestal or wall mounted, unlike any other DCQC on the market.
3) The sites won't have to pay the excessive demand charges for electricity. Instead it will be the regular  electric rate, allowing for a reasonable cost to be assessed for use of the charger. 

Even with all this great news, you'll notice the title reads that this is a "potential" game changer. As good as these units sound, they won't do any good if they aren't installed. It's already been announced that in California the NRG eVgo DC Fast Charging network will deploy a minimum of 100 BMW i3 compatible DC Fast Chargers, but what about the rest of the country? Will BMW step up and prove they are "all in" like Nissan and Tesla have and assist (yes that means subsidize) the deployment of these quick charge stations in other markets? Only time will tell, but I have to say I like what I'm seeing so far. Let's keep the ball rolling BMW.

Specifications for the new DCQC unit

Below is the full press release from BMW:
 
San Jose, CA/Woodcliff Lake, NJ – July 28, 2014… At Plug-In 2014, a conference dedicated to discussing key issues for the long-term success of electric vehicles, BMW of North America launched its BMW i DC Fast Chargers which can charge the BMW i3 all-electric vehicle’s battery up to 80 percent in 30 minutes. A joint development between BMW and Bosch Automotive Service Solutions, BMW i DC Fast Chargers will change the face of public charging as the first compact and affordable DC Combo fast charger. The first BMW i DC Fast Charger will be on display at Plug-In 2014 on July 28 at the San Jose Convention Center. BMW also announced its new ChargeNow DC Fast program in cooperation with NRG eVgo, in which BMW i3 drivers in California can enjoy no cost unlimited 30 minute DC fast charging, at NRG eVgo Freedom Station® sites equipped with DC Combo Fast Charging, through 2015.

Introducing the BMW i DC Fast Charger
Conventional DC fast chargers are about the size of a standard refrigerator, cost tens of thousands of dollars and require a significant amount of electricity. Half the size of a traditional electric vehicle DC charger – measuring 31”H x 19”W x 12”D and weighing approximately 100 pounds – BMW i DC Fast Chargers can be mounted on a wall, a first for electric vehicle DC fast chargers. In addition, BMW i DC Fast Chargers will be priced significantly less than other DC Combo chargers in the market at $6,548 for authorized BMW partners.

“This is a milestone in the development of the DC fast charging infrastructure. With more than five years of real world experience, we understand that a robust network of publicly available DC Combo Fast Chargers is a key part of the mobility of tomorrow,” said Robert Healey, EV Infrastructure Manager, at BMW of North America. “BMW is offering the BMW i DC Fast Charger at an appealing price point, and more manageable size, to make the convenience of DC fast charging more accessible for BMW i3 owners.”

The 24 kW DC Fast Charger feeds the current directly to the vehicle’s battery, resulting in a more efficient and faster charge. BMW i DC Fast Chargers use the SAE Combo 1 connector, the North American automotive industry standard for fast charging; feature a rugged aluminum IP54 enclosure; meet NEMA 3 requirements; and are designed to perform in extreme weather conditions, from -40°F to 185°F. Additionally, the BMW i DC Fast Charger is ChargePoint network-enabled, allowing electric vehicle drivers with the SAE Combo 1 inlet to access the BMW i DC Fast Charger using a ChargePoint or ChargeNow card. Major automakers including BMW, GM, Ford, Chrysler, Daimler, Volkswagen, Audi and Porsche have committed to adopting the SAE Combo 1 inlet for DC charging. The BMW i DC Fast Chargers will be available for BMW i Centers across the U.S. beginning in August.

Introducing ChargeNow DC Fast for BMW i3 Drivers
In keeping with its holistic approach to making DC fast charging more accessible and, in turn, increasing the adoption of electric vehicles, BMW, in cooperation with NRG eVgo, will offer no cost charging to BMW i3 drivers at participating eVgo Freedom Station sites equipped with DC Combo Fast Charging in California through 2015.

Using their ChargeNow cards, BMW i3 drivers will have access to unlimited 30-minute DC fast charging sessions with the ChargeNow DC Fast program. BMW i3 owners can sign up easily for ChargeNow DC Fast at chargenow.com/us. In order to receive the full benefits of the program, BMW i3 drivers must use the ChargeNow card, provided with their BMW i3, to charge the vehicle at least once by December 31, 2014, at a participating eVgo Freedom Station. By doing so, BMW i3 drivers will enjoy continued access to no cost DC charging sessions through the end of 2015. Eligible BMW i3 vehicles must be equipped with the DC Fast Charging option (SAE).

“We’re confident the rapidly-expanding NRG eVgo DC Fast Charging network will provide significant benefits to BMW i3 drivers in California,” continued Mr. Healey. “With the cooperation between ChargePoint and NRG eVgo, ChargeNow DC Fast brings us closer to the reality of one card, one account public charging network interoperability.” eVgo will deploy a minimum of 100 BMW i3 compatible DC Fast Chargers across California to support the ChargeNow DC Fast Program.